Custom Gear Manufacturing
At Industrial Sprockets & Gears, Inc. we provide custom manufacturing of gears for a wide variety of industries. Our extensive machining capabilities can manufacture gears up to 30’ in diameter to suit large-scale mechanical power of transmission applications.
We manufacture a full range of gear types including, but not limited to, spur, helical, herringbone, straight bevel, miter, worm, racks, and sprockets. Utilizing a state-of-the-art 250 ton vertical press, gears are precisely cut using machining capabilities that include milling, conventional and climb hobbing, thread milling, turning, broaching, key seating, shaping, EDM, and flame cutting.
With the capability to work with metals, alloys, and plastics, we can meet the needs of almost any customer. In addition to 30’ diameter gears, we can also produce bore diameters up to 11’, for gears that weigh up to 60,000 lb.
As a complete machine shop, we have the capability to manufacture custom gears to exacting specifications and also handle gearbox overhauls and line boring. We offer the highest quality gears in the industry with complete customer satisfaction. Our 24 hour emergency service guarantees that we will be available to keep your machinery up and running.
For complete details on our custom gear manufacturing service please see the table below or contact us today.
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Custom Industrial Gears
Heat Treating Gears Request For Quote
Custom Gear Manufacturing Capability
- Gear Types
-
- Spur
Helical
Herringbone
Straight Bevel
Miter
Worm
Tangential Worm Cutting
Spiral Bevels
Sprockets - Silent Chain Sprockets
Gilmer Timing Gears
HTD Power Grip Gears
Helical Gear Rack
Involute Splines
SAE Splines
Racks
Sprockets
Roller Chain
- Gear Tooth Forms
-
- Straight
Involute
Fellows 20˚ Stub Tooth System - British Standard Metric
Cycloidal
- Gear Cutting Method
-
- Milling
Conventional Hobbing
Climb Hobbing
Thread Milling
Turning - Broaching
Keyseating
Shaping
EDM
Flame Cutting
- Gear Forming Method
- Vertical Press
- Materials
-
- Stainless Steel
Aluminum
Brass
Bronze
Carbon Materials - Alloy Materials
Nitronic Materials
Plastic
Nylatron
Food Grade Plastic (Delrin)
- Gear Finishing Methods
-
- Lapping
Honing - Shaving
PlatingGrinding
- Heat Treatment Methods
-
- Carburizing
Flame - Induction
Nitriding
- Diameter
- Up to 30 ft.
Up to 360 in
- Bore Diameter
- Infinite
- Spur / Helical Face
- Up to 110"
- Spur / Helical Circular Pitch
- 3/16 to 6 in
- Spur Metric Module
- 1 to 24 mm
- Spur Pressure Angle
-
- 14.5°
20° - 22.5°
25°
- Diametral Pitch
- 1/2 to 120 DP
- Helix Angle
- Up to 45°
- Heringbone Diameter
- Up to 63 in
- Heringbone Face
- Up to 24 in
- Bevel Gear Diameter
- Up to 40 in (Coniflex, 1 DP)
- Bevel Gear Face
- Up to 6 in
- Miter Gear Diameter
- Up to 48 in (Straight, 1 DP)
- Miter Gear Face
- Up to 6 in
- Spiral Bevels
- Up to 40 in
- Sprocket Outside Diameter
- Up to 360 in
- Sprocket Pitch
- 1/4 to 3 in
- Silent Chain Sprocket Pitch
- 3/16 to 3 in
- Gilmer Timing Gear Pitch
- 1/5 to 1-1/4 in
- HDT Power Grip Gears
- 8 mm
14 mm
5 mm
- Involute Splines / SAE Splines
- Internal
External
- Rack Face
- Up to 24 in
- Keyseating Width
- 3/16 to 6 in
- Keyseating Length
- Up to 54 in
- Thread Milling Outside Diameter
- Up to 14 in
- Thread Milling Thru Spindle
- Up to 6 in
- Vertical Press Capacity
- 250 ton
- Part Weight
- Up to 60,000 lb.
- Production Volume
- Prototype to Large Scale Production Volume Run
- Lead Time
- 24 hour Emergency Service Available
Additional Information
- Industry Focus
-
- Cement & Salt
Paper & Pulp
Mining - Plastics
Automotive
Asphalt
- Industry Standards
- ASTM
AGMA
- File Formats
- AutoCAD
PDF
Images