Custom Gear Manufacturing

At Industrial Sprockets & Gears, Inc. we provide custom manufacturing of gears for a wide variety of industries. Our extensive machining capabilities can manufacture gears up to 30’ in diameter to suit large-scale mechanical power of transmission applications.

We manufacture a full range of gear types including, but not limited to, spur, helical, herringbone, straight bevel, miter, worm, racks, and sprockets. Utilizing a state-of-the-art 250 ton vertical press, gears are precisely cut using machining capabilities that include milling, conventional and climb hobbing, thread milling, turning, broaching, key seating, shaping, EDM, and flame cutting.

With the capability to work with metals, alloys, and plastics, we can meet the needs of almost any customer. In addition to 30’ diameter gears, we can also produce bore diameters up to 11’, for gears that weigh up to 60,000 lb.

As a complete machine shop, we have the capability to manufacture custom gears to exacting specifications and also handle gearbox overhauls and line boring. We offer the highest quality gears in the industry with complete customer satisfaction. Our 24 hour emergency service guarantees that we will be available to keep your machinery up and running.

For complete details on our custom gear manufacturing service please see the table below or contact us today.

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Custom Gear Manufacturing Capability

Gear Types
Spur
Helical
Herringbone
Straight Bevel
Miter
Worm
Tangential Worm Cutting
Spiral Bevels
Sprockets
Silent Chain Sprockets
Gilmer Timing Gears
HTD Power Grip Gears
Helical Gear Rack
Involute Splines
SAE Splines
Racks
Sprockets
Roller Chain
Gear Tooth Forms
Straight
Involute
Fellows 20˚ Stub Tooth System
British Standard Metric
Cycloidal
Gear Cutting Method
Milling
Conventional Hobbing
Climb Hobbing
Thread Milling
Turning
Broaching
Keyseating
Shaping
EDM
Flame Cutting
Gear Forming Method
Vertical Press
Materials
Stainless Steel
Aluminum
Brass
Bronze
Carbon Materials
Alloy Materials
Nitronic Materials
Plastic
Nylatron
Food Grade Plastic (Delrin)
Gear Finishing Methods
Lapping
Honing
Shaving
Plating

Grinding 

Heat Treatment Methods
Carburizing
Flame
Induction
Nitriding
Diameter
Up to 30 ft.
Up to 360 in
Bore Diameter
Infinite
Spur / Helical Face
Up to 110"
Spur / Helical Circular Pitch
3/16 to 6 in
Spur Metric Module
1 to 24 mm
Spur Pressure Angle
14.5°
20°
22.5°
25°
Diametral Pitch
1/2 to 120 DP
Helix Angle
Up to 45°
Heringbone Diameter
Up to 63 in
Heringbone Face
Up to 24 in
Bevel Gear Diameter
Up to 40 in (Coniflex, 1 DP)
Bevel Gear Face
Up to 6 in
Miter Gear Diameter
Up to 48 in (Straight, 1 DP)
Miter Gear Face
Up to 6 in
Spiral Bevels
Up to 40 in
Sprocket Outside Diameter
Up to 360 in
Sprocket Pitch
1/4 to 3 in
Silent Chain Sprocket Pitch
3/16 to 3 in
Gilmer Timing Gear Pitch
1/5 to 1-1/4 in
HDT Power Grip Gears
8 mm
14 mm
5 mm
Involute Splines / SAE Splines
Internal
External
Rack Face
Up to 24 in
Keyseating Width
3/16 to 6 in
Keyseating Length
Up to 54 in
Thread Milling Outside Diameter
Up to 14 in
Thread Milling Thru Spindle
Up to 6 in
Vertical Press Capacity
250 ton
Part Weight
Up to 60,000 lb.
Production Volume
Prototype to Large Scale Production Volume Run
Lead Time
24 hour Emergency Service Available

Additional Information

Industry Focus
Cement & Salt
Paper & Pulp
Mining
Plastics
Automotive
Asphalt
Industry Standards
ASTM
AGMA
File Formats
AutoCAD
PDF
Images